Zirconia Foam Ceramic for Steel Casting

Overview

Basic Info.

Model NO.	NINGXIN-CFF-Z15
Size	35-200mm
Bulk Density(g/cm3)	0.9-1.3
Working Temperature	up to 1700 Degree C
Hole Density	10/20ppi(Ppi=Pores Per Inch)
Main Material	Zro2
Color	Yellow
Transport Package	Carton and Pallet
Specification	GB/T
Trademark	NINGXIN
Origin	Hebei, China
HS Code	69039000
Production Capacity	200000PCS/Month

Product Description

Main material	ZrO2
Working Temperature	≤1700ºC
Color	Yellow
Hole density	10/20PPI(PPI=pores per inch)
Porosity(%)	80‐87
Compressive Strength(MPa)	≥1.5 (Room temperature)
Bulk Density(g/cm3)	0.9‐1.3
Thermal shock resistance	≥3times/1350ºC‐Room temperature

Zirconia Foam Ceramic for Steel Casting

Product Description

Zirconia Ceramic Foam Filter for Steel Castings FiltrationModel Name: NINGXIN-CFF-ZApplication: For the filtration of large scale iron and steel alloy

Packaging & Shipping

Images of Application Cases

Company Profile

BAODING NINGXIN GROUP CO., LTD. (NINGXIN) is engaged to the manufacture and development of molten metal filters, serving the foundry filtration industry since 2002. NINGXIN has grown into one of the largest molten metal filter manufacturers in China, providing metal filtration guarantee for more than 100 million pieces of ferrous and non ferrous castings every year, and serving more than 2,000 metal casting foundries with high-quality filters and reliable services in more than 20 countries. We have a rich history of improving the wellbeing of those we serve through innovative foundry molten metal filter solutions, efficiency advancements, and efforts to promote a sustainable future. We pride ourselves in employing the most experienced and innovative individuals in the field, utilizing the highest quality materials and the optimized process and formulations to ensure that our customers receive the level of quality and value that they deserve. Our superior products performance, professionalism and stability is evidenced by our valued customers, which are one of the best in the industry. Contact us today to see how we can help with your molten metal filtration needs. The main foundy metal castings filtration products are as below:
Sic ceramic foam filter for iron castings filtration
Alumina ceramic foam filter for aluminum filtration
Zirconia ceramic foam filter for steel castings filtration
Extruded honeycomb ceramic filter for iron castings filtration
E-glass Fiberglass mesh filter for aluminum filtration
High silica fiberglass mesh filter for iron and steel filtration

Certifications

Our Advantages

FOCUS ON FOUNDRY FILTERS OVER 20 YEARS
Rich experience, proprietary technology and leading process design is achieved through innovation and complex problem-solving to optimize molten metal filtration efficiency, boost yields and deliver satisfactory and reliable product quality.

Unique Formula
We use the unique formula based on many years of R&D and experience, the refractory and strength of our filters are improved greatly and this result the best protection on filters effectiveness.
ISO Management Sytem
ISO 9001 Certification promotes the development of continual improvement, risk reduction, customer satisfaction and traceability through the implementation of various management system processes.
5S On Site Management
The foundry ceramic foam filter production process involves mant steps of treatment, with various kind of raw materials, with 5S on site management, each production site is clean and in good order, which improved our efficiency greatly.
TQM Executed
TOTAL QUALTY MANAGEMENT covers the whole process from material entry to finished products delivery.
Third Party Analyse & Check
Work with National Refractory Reserch and Development Center on ceramic foam filters
Co-work With Institutions
Hebei Science and Technology Instituation, Jingdezhen Ceramic Institution, on new recipe of ceramic foam filter.

Inspection & Quality Control

How we ensure the filters quality
NINGXIN has a unique inside quality control flow that give it a distinct advantage over other foundry filter suppliers, which enabling us to deliver the highest available quality of foundry molten metal filters. Founded by a renowned leader in molten metal filtration industry and with a team of experts in the field, NINGXIN provides extensive and unmatched filters design and application information for its customers, generating huge casting industry filtration cases and data.
To ensure the consistant filter quality, NINGXIN employs the best technology available today. The company focuses on quality and quality control from beginning to end. The result is unsurpassed quality, and it starts with experience and Quality Control. We have made simulated pouring testing and analyzed over 190,000 samples out of produced various types of filters. Rich experience and strict quality control standards enable us to achieve the filters quality which is the hallmark of the company.

2 x Medium frequency electric furnace 200 kg:For melting high temperature metal solution, and conducting extreme high temperature solution impact test on the filters2 x Ceramic bending test machines: detecting the room temperature compressive strength of the filters3 x Muffle furnaces: detecting thermal shock resistance of the filtersDigital viscometer, slurry hydrometer: testing the feeding and stirring process during the production processGlassware for balance and chemical experiments: used to check the filter mass, bulk density, and drainage method to verify the porosityElectron microscopy: check the uniformity of the distribution of the filter surface components.High-temperature load detector, etc.: used for inspection of data such as deformation and expansion at high temperature of the filter.High-temperature spectrometer, fluorescent X-ray: Check the composition of the filter.Digital Viscometer, Slurry Hydrometer: Tests the development of slurry and mixing process.Bench Drying Box: Simulate the working principle of the drying workshop to dry the experimental product.R&D production line: a production line dedicated to the development of new foundry filter products.Small shuttle kiln: used to develop product sintering.